Why Choose Us?

 

Rich experience: Sunrise(Tianjin) packaging Machinery CO.,LTD, established in 2008 (Before name is Beijing Sunrise Packing Machinery Co.,LTD.)and has been committed to production and sales of post-packaging equipment and related material since established 17 years ago.
 

Diverse product types: Sunrise(Tianjin) packaging Machinery CO.,LTD is professional in researching and development of the following products: Plastic sealing machine, heat shrink packaging machine, baler, sealing and cutting machine, labeller, book distribute machine, Auto weighing machine, automatic unpacking machine, packing machine, belt conveyor, SS steel conveyor, stacker, automatic packaging line, shrink film and other related accessories.
 

Customized services: We can customized packaging equipment according to different goods and spaces of customers, make the product packaging automatically in production. Before production, we will provide technical guidance and help to debug the machine.
 

High quality: In many years of production practice has accumulated a wealth of on-site practical application experience, it lays the foundation of customer service.Excellent product quality and timely perfect after-sales service system are winning more and more praises of customers, and establish a long-term stable cooperative relationship with customers.

 

What Is Stainless Steel Conveyor

 

 

Stainless steel conveyors designed for frequent washdown and high-corrosive applications. Conveyors are normally manufactured of 304 or 316-grade stainless steel materials with the choice of either mill finish, polished finish, or sand or glass bead blasted finish.

 

Benefits of Using a Stainless Steel Conveyor
 

High durability
You can't beat the corrosion-free durability of a stainless steel conveyor. That toughness makes it a great choice for lines that are required to run around-the-clock or at constant high speeds.

 

Easy to clean
Stainless steel literally just washes off with a mild detergent or pressure washer. The ability to keep stainless steel conveyors clean. Makes it the choice of food processors that need to comply with guidelines for hygiene.

 

Smooth operation
The surface of stainless steel is not nearly as pitted as the surface of regular steel or other metals. So it doesn't keep as much dirt and grime on its moving parts. Stainless steel ensures you can count on smooth operation every time from your overhead conveyor.

 

Hygiene
The stainless steel conveyors are resistant to corrosion which makes them perfect for food production. Stainless steel equipment supply stainless steel conveyors because they have the ability to withstand high temperatures - therefore ensuring they don't overheat!

 

 
Structure of a Stainless Steel Conveyor
 

Support legs for stainless steel conveyors come in different sizes, materials, and styles to meet the needs of the conveyor and its loads. They can have a tripod design or "H" design with "H" design legs categorized as light duty, medium duty, and heavy duty. Support legs are made of channel and capable of accommodating different diameter rollers.

 

Stainless steel conveyor motor

Stainless steel conveyor motors are 24 volt dc motors that use less energy and have less torque, which makes them safer. A motorized stainless steel conveyor is divided into zones with each zone having a motor driven roller that is connected to the other rollers in the zone. The dc motors are built inside a roller in a zone and are controlled by an operator that determines the speed and direction of the movement of the conveyor.

Non precision bearings

Non precision bearings, such as sleeve bearings and bushings, have a looser tolerance and lower accuracy. They are made of the same materials as precision bearings and are used for smaller loads and lower speeds. The term "non precision" refers to their lack of accuracy and precision. They are used in applications where tight tolerances are not necessary.

Angular contact ball bearings

Angular contact ball bearings make contact with the line of action of the load at an angle to the bearing's load. The inner and outer ring raceways of angular contact ball bearings are designed and developed to be positioned close to each other in the bearing axis' direction. This enables them to handle combined radial and axial loads. Types of angular contact ball bearings include single row, double row, and four point contact ball bearings.
In power stainless steel conveyors, angular contact ball bearings support the conveyor line shaft, a long cylindrical rotating shaft that is connected to the rollers by belts and drive spools. When the shaft is powered, it moves the load by powering the rollers. Angular contact ball bearings, shaft, belts, and drive spool make the operation of a stainless steel conveyor quiet and efficient.

Pillow block bearing

Pillow block bearing, also known as plummer block bearing, are means for supporting the shaft. They are commonly used with conveyor systems and have a single bearing that is mounted parallel to the conveyor. Pillow block bearings have a mounting block that houses the bearing and is bolted to a support surface.
The purpose of pillow block bearings is to handle misalignments and deflections of the shaft. They are widely used due to their ability to handle axial and radial loads.

Stainless steel conveyor sprockets

Stainless steel conveyor sprockets are gears that mesh with conveyor chains to transfer rotary motion to the rollers of a powered stainless steel conveyor. The sizes of stainless steel conveyor sprockets vary according to the number of teeth in their gears, power transmission, diameters, and the length of their bore. They can have plastic hubs, which are only used with light to medium loads. Steel hubs provide more strength and are able to handle heavier loads.

 

Stainless steel conveyor curves

Stainless steel conveyor curves are included in a stainless steel conveyor system to change the direction and flow of materials without changing the orientation of the materials. They are designed to move items around corners, curves, and obstacles or equipment. Curve design is influenced by its angle, which needs to be at least 30° and no more than 90° with curve angles of more than 90° requiring special engineering.
Rollers for stainless steel conveyor curves are conical or cylindrical shaped to be able to adjust the radius of the curve. They are designed to handle cardboard boxes, plastic crates, tires, and lightweight items. Stainless steel conveyor curves are adjusted for the size and weight of the goods being transported and have support rollers on their frame.

 

 
Application of Stainless Steel Conveyor
 

Stainless steel conveyor is made of stainless steel, which is corrosion-resistant, high-temperature resistant, easy to clean, not easy to rust, and will not pollute the conveyed raw materials. It provides a solution for conveying or feeding powdery or granular materials, especially in applications where absolute cleanliness and perfect corrosion resistance are required, such as food processing, animal feed processing, plastics and chemicals, and the pharmaceutical industry. Here are some common applications of stainless steel conveyors:

01/

Food industry: Stainless steel conveyors are widely used in the food industry to transport food products such as grains, flour, sugar, spices, and other dry or wet ingredients.

02/

Chemical industry: Stainless steel conveyors are used in the chemical industry to transport chemicals, powders, and other materials. They are also used in the production of plastics, resins, and other chemical products.

03/

Pharmaceutical industry: Stainless steel conveyors are used in the pharmaceutical industry to transport powders and other materials used in the production of medications.

04/

Waste management: Stainless steel conveyors are used in the waste management industry to transport waste materials such as municipal solid waste, sewage sludge, and other industrial waste products.

05/

Agriculture industry: Stainless steel conveyors are used in the agriculture industry to transport animal feed, grains, and other materials used in the production of crops and livestock.

06/

Water treatment industry: Stainless steel conveyors are used in the water treatment industry to transport sludge, grit, and other materials used in the treatment process.

 

Stainless Steel Gravity Roller Conveyor

 

How Does a Stainless Steel Conveyor Work

In modern conveyor rollers, each bar is attached to a sprocket wheel. These sprocket wheels are all attached to a chain-driven axel, which allows them to rotate at a consistent, identical rate, causing the bars to roll at a steady, even pace. The steel housing of the conveyor is a long, flat surface, creating the perfect environment for these bars to move items swiftly and effectively along a factory floor or anywhere they are used.
Stainless steel conveyors are motorized. Their movement comes from a motor that powers the chains that drive the axel to rotate. Each piece of the machinery is welded or secured into place by hand when the machine is created, giving it the perfect measurements and ensuring that there are no flaws in its function. Only by adding that human touch is manufacturers able to ensure the ongoing effectiveness of these very useful machines!

 

Cleaning and Sanitizing Stainless Steel Conveyors

Each facility has its own cleaning and sanitizing procedures developed according to the products being conveyed and the level of contamination risk. There are some basic steps that you can follow in cleaning and sanitizing your stainless steel conveyor:

 

Remove loose dirt and debris

The first step is to remove any loose dirt and debris from the surface of the conveyor. The reason why it is important to do this first is that you don't want to spread contaminants around when you are cleaning. You can remove loose dirt and debris by brushing, vacuuming, or using compressed air.

 

Pre-rinse

After you have removed the loose contaminants, you should pre-rinse the conveyor with water. This helps to remove any remaining impurities from the conveyor surface.

 

Apply cleaning solution

Which cleaning agent you use will depend on the type of contaminants present and the manufacturer's recommendations.

 

Rinse

Once you have applied the cleaning solution, you should rinse the conveyor with clean water. This helps to remove any remaining cleaning solution and contaminants from the surface.

 

Inspect

Before sanitizing, you should inspect the conveyor to ensure it is clean. In particular, you should look for any areas that may have been missed during the cleaning process.

 

Apply sanitizing solution

The final step is to apply a sanitizing solution to the conveyor. This helps to kill any remaining bacteria and other microorganisms. Once you have applied the sanitizing solution, you should rinse the conveyor with clean water.

 

 

Stainless Steel Conveyors for Food Processing

Working in the food handling business is a very demanding industry. Guided by codes, regulations, and best practices to ensure our food is safe to eat, great care must be taken when preparing and shipping products. And the food needs to taste good, too! Although taste is a major component of the food we eat, we'd also prefer not to be poisoned while eating it. When dealing with produce, raw meat, and other perishable foods, it's important to keep those food processing conveyor belts as clean as possible.
Stainless steel is impervious, which means that it will repel bacteria and keep our food safer than plastic or rubber food grade conveyors. Plastic or rubber can chip, crack, or become frayed after long-time use. Those fissures give bacteria just the foothold they need to affect the cleanliness of meat, poultry, and seafood.
Stainless steel is also much more durable than the other products, so food processors aren't constantly replacing parts. The food processing industry depends on fast, efficient, and sanitary conveyors. With less downtime cleaning and more time moving food products down the line, steel conveyor belts check all three boxes.
Food processing conveyors are designed to keep fresh food moving and avoid developing any of those unappealing characteristics. However, conveyor belts themselves can be the cause of those imperfections. Plastic chains and rubber or plastic belts are guilty of "outgassing." this means they emit a gas that can alter the way the food tastes or even looks.
That just isn't the case with stainless steel. It doesn't outgas and rarely cracks or frays, which means unwanted particles aren't discovered in the food down the line. And although most sanitary food complaints come from raw foods, the durability of stainless steel is also the best way to cook, bake, or freeze mass-produce foods.
Stainless steel food handling applications are the only choices when the foods being processed need to be cooked or frozen anywhere along the line. Unlike plastic, rubber, or cloth, stainless steel can go from hundreds of degrees to freezing without feeling the effects. Other materials will degrade over time, which affects the taste of the food.
Many prepackaged foods are first cooked, then frozen, before being packaged and shipped around the nation. You can imagine how much time is saved when using a single conveyor system as opposed to transferring a product between multiple conveyor systems. Conveyor systems also provide efficiencies that have nothing to do with food handling.
Food processing plants, industrial facilities, and warehouses all have one thing in common: Big spaces. This is for a variety of reasons, including ventilation, large machinery, or storage uses. Conveyors systems can take advantage of the unused overhead space to make the building more productive.

SS Packing Conveyor

 

 
Our Factory
 

Sunrise(Tianjin) packaging Machinery CO.,LTD, established in 2008 (Before name is Beijing Sunrise Packing Machinery Co.,LTD.)and has been committed to production and sales of post-packaging equipment and related material since established 17 years ago.Excellent product quality and timely perfect after-sales service system are winning more and more praises of customers, and establish a long-term stable cooperative relationship with customers.

 

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FAQ
 
 

Q: What industries use stainless steel conveyors?

A: Stainless steel conveyors are used in many industries such as foods, beverage liquid filling, pharmaceuticals, chemical and where corrosive resistance is required.

Q: How do you maintain cleanliness of stainless steel conveyors?

A: Stainless steel conveyors are designed to be pressure washed or CIP (clean in place). Chemical cleaners or other specific cleaning methods are at the discretion of the customer.

Q: How fast do stainless steel conveyors move?

A: A typical stainless steel conveyor belt travels about 300 feet per minute. This means the belt is moving at five feet per second. So, a moving stainless steel conveyor belt will draw your tools, your loose-fitting clothing, your hand, or your arm five feet into a pinch point before you can react.

Q: How do you determine stainless steel conveyor sanitation levels?

A: Stainless steel conveyors are specified based on criteria such as wash down environments, sanitary applications such as food or pharmaceuticals and chemical or corrosive product processing. Different finishes are determined by moisture levels and bacterial growth concerns and are subject to FDA, USDA & USDA Dairy, AMI (meat), 3A Dairy, BISSC (bakery) or other compliance as required.

Q: How does a conveyor system work?

A: How do conveyor systems work. Typically, conveyor systems consist of a belt stretched across two or more pulleys. The belt forms a closed loop around the pulleys so it can continually rotate. One pulley, known as the drive pulley, drives or tows the belt, moving items from one location to another.

Q: How do you clean a stainless steel conveyor?

A: To clean a stainless steel conveyor belt, you use a detergent of a certain density or dilute it with water. Because cleaning, sanitation, and disinfection of working areas may be frequent to ensure, for example, a high level of food safety, automated water and detergent mixing systems are often used.

Q: How does a stainless steel conveyor move?

A: A stainless steel conveyor belt works by using two motorized pulleys that loop over a long stretch of thick, durable material. When motors in the pulleys operate at the same speed and spin in the same direction, the belt moves between the two.

Q: What are the basics of stainless steel conveyor?

A: Stainless steel conveyors are a combination of mechanical equipment that transfers materials from one point to another. They are very popular in construction, material handling, and packaging industries. The huge advantage of conveyor systems is their ability to transport heavy materials of all kinds in bulk.

Q: What should stainless steel conveyors be equipped with?

A: Stainless steel conveyor systems shall be equipped with an audible warning signal to be sounded immediately before starting up the stainless steel conveyor. If the operator's station is at a remote point, similar provisions for stopping the motor or engine shall be provided at the motor or engine location.

Q: How often should a stainless steel conveyor be serviced?

A: On a weekly or monthly basis, maintenance tasks should focus on preventing common stainless steel conveyor issues like belt mistracking, belt slippage, and material carry-back.

Q: Which motor is preferred for stainless steel conveyors?

A: AC induction motors are ideal for stainless steel conveyor systems that operate continuously in one direction. For stainless steel conveyor systems where the load must be held in place or for vertical applications, there are a wide range of AC motors with power-off activated electromagnetic brake.

Q: What controls stainless steel conveyor belt?

A: A stainless steel conveyor control system is a piece of industrial machinery designed to control the speed and movement of a belt stainless steel conveyor. It typically consists of an electrical motor, pulleys, and rollers, or sometimes a gearbox, connected to the stainless steel conveyor in order to adjust its speed and direction.

Q: What are the risks of stainless steel conveyors?

A: There are many hazards associated with working at or near a stainless steel conveyor, including: Rotating parts or pinch points can drag in, crush or entangle. Confinement or assembly areas (the area between a fixed object and a moving one) can shear or crush. Parts that slide or reciprocate (press down) can crush or shear.

Q: What are the benefits of stainless steel conveyors?

A: And stainless steel conveyors do quick work, helping to cut back on your production hours. The faster you move the products down the assembly line, the fewer hours you have to keep the lights on. Across many different kinds of industries, stainless steel conveyors consistently increase efficiency by 15%.

Q: What must be considered when choosing a stainless steel conveyor?

A: The operating environment is vital in conveyor system selection. Consider factors such as temperature extremes, humidity, dust, chemicals, or sanitary requirements. Certain environments may require specific materials, coatings, or designs to ensure durability, safety, and compliance with regulations.

Q: What is the maintenance checklist for a stainless steel conveyor?

A: Check for damaged or broken parts. Check rollers for any structural damage, debris buildup, motor, etc. Check for misalignment of stainless steel conveyor belts. Check the stainless steel conveyor belt and joints to make sure that there is no unusual peeling or damage.

Q: How efficient are stainless steel conveyors?

A: A recent study showed that the stainless steel conveyor is responsible for about 90% of the system's total energy consumption in a process with a variable material flow rate. In comparison, the system's motor accounts for just about 10%. Improving the conveyor belt efficiency will make you more energy efficient.

Q: Why do stainless steel conveyors belts fail?

A: Conveyor belts rely on a precise balance of tension to work correctly. If there is too much tension or too little, things begin to go awry, and the belt can slip. Specifically, if the head pulley breaks down or even becomes overly worn, there will no longer be enough tension to keep the belt from slipping around.

Q: What are the rules for stainless steel conveyors?

A: Keep clothing, fingers, hair, and other parts of the body away from stainless steel conveyor! Don't climb, step, sit or ride on stainless steel conveyor at any time! Don't load stainless steel conveyor outside of the design limits! Don't remove or alter stainless steel conveyor guards or safety divides! Know location and function of all stop/start controls.

Q: What is the function of a stainless steel conveyor?

A: The main purpose of a conveyor system is to move objects from one location to another. The design allows for movement of objects that are too heavy or too bulky for humans to carry by hand.

We're well-known as one of the leading stainless steel conveyor manufacturers and suppliers in China. If you're going to buy customized stainless steel conveyor made in China, welcome to get more information from our factory.

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